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Lead Test Engineer- Power and Propulsion

Company: Karma Automotive
Location: Irvine
Posted on: June 14, 2019

Job Description:

OverviewKarma Automotive creates expressive and beautiful luxury cars that are environmentally conscious. We deliver them with personal attention to customers in the global marketplace. Our customers expect high levels of personalization and customization and we intend to deliver on that promise. The Lead Test Engineer- Power and Propulsion will be responsible for overseeing development and execution of testing on components, subsystems, and modules for Powertrain and High Voltage Systems and leading a team of two Test Engineers and a power and a Powertrain Lab Technician.Responsibilities

  • Manage development of testing for automotive components, subsystems, and module mechanical systems.
  • Creation of Test Plans, Test Procedures, and DVP/Rs.
  • Attend and set up test planning meetings and test reviews with cross-functional engineering validation groups.
  • Collaborate with Powertrain and Battery System Engineers.
  • Develop in-house testing methodology and specify/procure test instrumentation as needed.
  • Oversee standard test documentation process and ensure all cross-functional groups are using the standard test templates for Powertrain and HV Battery Systems.
  • Review testing to ensure adequacy and capturing of all test cases and potential corner cases.
  • Work with Reliability engineering to develop accelerated reliability tests for environmental, electrical, and mechanical.
  • Analyze and review test results with Powertrain and HV Battery development teams
  • Compile testing schedules, test statuses, and track issues identified in testing.
  • Working with and supporting cross-functional engineering groups in development of DFMEAs for Powertrain and HV Battery Systems.
  • Attend and provide input in DFMEA, DVP/R, and Test Readiness Review Meetings for Powertrain and HV Battery Systems.
  • Create and present presentations on testing.
  • Oversight of mechanical design teams for all mechanical components of the tracker. This includes stamped steel structural components, die cast aluminum structural components, injection molded plastic gears and housings, and other mechanical attachment features.
  • Support preparation of test set-ups and components under test
  • Support development of specialized tests and required new test equipment
  • Support installation of new test equipmentQualifications
    • Bachelor's degree in Mechanical, Electrical, or Electronic Engineering.
    • Strong Test Development background in mechanical, electrical, and environmental testing.
    • Strong Technical Writing skills with a focus on test documentation.
    • Strong understanding of Verification, Validation, and Reliability Testing for Powertrain and HV Battery Systems.
    • Experience with AVL and Aerovironment Test Equipment and Test Stand a huge plus.
    • Understanding and handling from a safety aspect and approach.
    • High Voltage system experience.
    • Testing subject matter expert in powertrain automotive components, subsystems, and full modules.
    • Extensive Hands-on background in mechanical, electrical, and environmental testing.
    • Statistical analysis and accelerated life test calculation/analysis experience is desired.
    • Experience with Powertrain and Chassis Dynos.
    • Strong understanding of DVP/Rs and PPAP process.
    • Strong understanding of Electric Vehicle Powertrain and High Voltage Battery design.
    • Experience with a variety of manufacturing processes (i.e. injection molding, die casting, powder metal sintering, machining, stamping, roll forming, extruding, PCB & PCBA, general final assembly).
    • Track record of supporting and leading testing for entire development life cycle (Cradle to Production).
    • Understanding of mechanical test fixture design is desired.
    • 5+ years of experience in hands-on testing, test development, and test planning.
    • Experience leading Testing or Test Engineers strongly desired.
    • Basic knowledge of Quality Management Systems (ISO 9001:2015) and Environmental Management Systems (ISO 14001:2015), as applicable.NO 3rd Parties, Principals Only, PleaseCome and join the great Karma Team, where you can make a career! Karma Automotive offers a complete benefits package including medical, dental, vision, life, STD, LTD; paid vacation, holidays and personal days; and a 401K with matching contributions. Relocation assistance may be available.Karma Automotive LLC is an equal employment opportunity employer. We do not discriminate on the basis of gender, color, race, sexual orientation, marital status, pregnancy, national origin, age, religion, veteran status, genetic information, citizenship status or any other group protected by law. Karma Automotive LLC, complies with the Americans with Disabilities Act to ensure equal access to all qualified individuals with a disability. Valid driver's license may be required based on essential duties.

Keywords: Karma Automotive, Irvine , Lead Test Engineer- Power and Propulsion, Other , Irvine, California

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